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TURBINE BYPASS VALVES

2 nos of HP Bypass valves lying ready for shipment to a Fertiliser captive power plant. Valves are supplied with air receivers, spray water valves and other instruments as a complete package.German Turbine Bypass Valves and high tech control valves for the power industry has gained an enviable reputation as the world's most efficient and reliable equipments for safe handling of massive pressure drops and sonic velocities associated with steam power generation.

Applications are normally classified in two types:

1 Bypass systems which are occasionally in operation. Among these are startup and shutdown conditions and emergency conditions, for example after turbine trip.

2 Bypass systems which are often or permanently in operation, for example for process steam or heating application



Seat/cage assemblyKAUER-MAZDA Turbine Bypass Valves/Systems are manufactured in technical collaboration with M/s. KE Kauer Engineering, Kossmanneweg 14, Esslingen 73732, Germany, for industrial and utility power plants. We manufacture custom engineered valves with plasma nitride trim and highly reliable operational designs which are robust and ideal for tough critical service applications.

Mr. Gunther Kauer of Kauer Engineering for over 25 years has ranked as a top designer forPlug/cone assembly Latentenegerie GmbH & Co. KG, Sempell GmbH (now Babcock - Sempell), C.H. Zikesch GmbH and Bopp & Reuther GmbH and was also a member of the DIN standardization committee for stress calculations on special valves.

The combined resources and experience of forty five years of Kauer and Mazda offer you world class valves which give high performance and dependability even in hypercritical conditions at a realistic cost.





INTRODUCTION

Turbine Bypass Valves play a very major role in Power Plant applications. Within a short period of twenty four hours, a Power Plant may be required to operate at minimum load, increase to maximum capacity for major part of the day, immediately lower back to minimum load and then back to maximum capacity. Bypass Systems permit unit - start up and unit- shutdown in a life saving manner for critical heavy components in boilers and turbines. Bypass Valves are supplied with hydraulic, electric or pneumatic actuators as per the process requirements alongwith complete control systems as an option.

FUNCTIONS OF HP & LP BYPASS VALVES

Cut section of HP Bypass valve at our works1. To perform quick and economic start up, including cold start, warm start     and hot start.

2. To operate the boiler with the turbine shut down

3. To perform warm and hot startup in a short time after a trip i.e. bring     the unit back to load.

4. To run the unit down to house load.

5. To perform real "two-shift operation".

6. To avoid condensate losses to the atmosphere and reduce the start up noise to the ambient outside the plant.

APPLICATIONS

HP Bypass valve awaiting shipmentThere are two different applications

Bypass Systems which are occasionally in operation. Among these there are startup and shutdown conditions and emergency conditions, for example after turbine trip.

Bypass Systems which are often or permanently in operation, for example for process steam or heating application.







ACTUATORS

Bypass Valves can be supplied with Pneumatic Piston Actuators or Electric or Hydraulic Actuators alongwith power pack and complete control system as per the requirements of the system.

MATERIALS

For most sizes, castings or forgings in Carbon and Alloy Steel can be supplied. For extremely large sizes, units are fabricated.

Bypass Valves are normally supplied with butt weld ends. However, if required can be supplied with flanged ends.

TYPES :

1. Bypass Valve with Atomizing nozzle at the outlet.
2. Bypass Valve with Atomizing nozzle incorporated in the valve cone.
3. Bypass Valve with Atomizing nozzle incorporated in pressure reducing stage      at the valve outlet.
    


VARIOUS STANDARD SIZES, NON-STANDARD SIZES AS PER PIPING REQUIREMENTS AND VARIETY OF MODELS ALSO AVAILABLE DEPENDING ON PROCESS APPLICATIONS.   

 

* On Request Product Catalogue Available
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