Fertilizer Industry

Enhancing Production Efficiency with Advanced Vacuum & Heat Transfer Technologies

Fertilizer Industry

Optimizing Fertilizer Processes with Reliable, Energy-Efficient Solutions

Mazda plays a vital role in the fertilizer industry by delivering high-performance vacuum systems, surface condensers, and heat exchangers that are crucial to various production processes like urea, ammonium nitrate, and phosphoric acid. Our engineered systems are designed to withstand corrosive media and ensure continuous operation in demanding environments. By optimizing heat transfer and maintaining vacuum stability, our solutions reduce energy consumption, improve plant reliability, and enhance overall productivity. With proven success across leading fertilizer plants, Mazda ensures sustainable and cost-effective operations backed by robust design and precision manufacturing.

Related Products

Steam Jet Air Ejector (SJAE) System

Mazda Limited’s Steam Jet Air Ejector System is a robust, energy-efficient solution used to evacuate air and other gases from process equipment. Built on proven thermodynamic principles, the system uses high-pressure steam to create a vacuum, ensuring smooth operation in applications such as distillation, evaporation, and drying. Engineered for long-term reliability, our ejector systems are low on maintenance, corrosion-resistant, and custom-designed to suit varying operational parameters. With decades of experience, we continue to deliver solutions that integrate performance, durability, and sustainability — all backed by our in-house design expertise.

See Product

Rotajector Ejector

Mazda’s Rotajector is a unique hybrid vacuum system that integrates the operating principle of a steam jet ejector with a rotating assembly. This innovation provides the high suction capacity and reliability of traditional ejectors, while improving efficiency and reducing steam consumption through rotary assistance. The result is a compact, durable, and economical system suited for industries that demand continuous, dependable vacuum performance. With fewer moving parts than conventional rotary equipment and lower steam usage than ejectors alone, the Rotajector offers the perfect balance between simplicity, efficiency, and reliability.

See Product

Multi Nozzle Booster cross section 3d

Mazda Limited introduces advanced Multiple Nozzle Boosters designed to maximize steam utilization and improve overall system efficiency. Compared to traditional single-nozzle designs, these boosters achieve the same motive and suction pressure with 15–20% lower steam consumption—delivering measurable performance gains and cost reductions. Manufactured in India with world-class expertise, Mazda’s boosters have been successfully deployed in refineries and process plants across industries. By significantly improving energy efficiency, these systems not only enhance operational reliability but also contribute to the conservation of valuable natural resources.

See Product

Barometric Condenser / Mixing condenser

Mazda’s Barometric Condenser, also known as a mixing or contact type condenser, is a trusted solution for generating vacuum in processes dealing with large volumes of steam. By using direct contact between cooling water and steam, it achieves rapid condensation and efficient vacuum creation. Its unique barometric leg design eliminates the need for condensate pumps, reducing both capital costs and operational expenses. Built with robust materials to withstand demanding plant conditions, Mazda’s barometric condensers ensure dependable performance across sugar mills, chemical plants, distilleries, paper industries, and power stations. With decades of expertise in steam jet ejectors and vacuum systems, Mazda delivers condensers that combine simplicity, reliability, and long-term efficiency.

See Product

Gland Vent/Steam Condenser With Blower

Mazda’s Gland Steam Condenser plays a vital role in maintaining turbine performance by managing the gland seal system. Turbine shafts must exit their casings to couple with driven equipment, creating potential leakage points. The GSC supports the sealing process, ensuring that air does not enter the turbine casing and steam does not escape to the atmosphere. Excess gland steam is collected from the sealing areas and condensed for reuse, preserving vacuum integrity and improving overall system efficiency. Built with robust materials and precision engineering, Mazda’s GSC delivers consistent, reliable service in both main and auxiliary turbine applications.

See Product

Gland vent/steam condenser with Silencer

See Product

MVR Based Evaporators System

Mazda’s Mechanical Vapor Recompression (MVR) Evaporator System is an advanced thermal process that dramatically reduces energy consumption by compressing and reusing vapor generated during evaporation as the heating medium. This closed-loop recycling of latent heat allows up to 90–95% savings in energy compared to conventional evaporators, while minimizing steam and water requirements. Compact, efficient, and eco-friendly, MVR systems are ideally suited for industries seeking to reduce operating costs, lower emissions, and achieve sustainable evaporation.

See Product

OSLO Crystallizer

Mazda’s Oslo Crystallizer, also known as a classified-suspension crystallizer, is a proven system for producing large, coarse crystals with a narrow size distribution. Unlike conventional crystallizers, it operates without mechanical agitation, reducing energy requirements and minimizing breakage of growing crystals. The design incorporates a fluidized bed for controlled desupersaturation and a liquor-vapor separation zone for solvent removal, ensuring steady, uniform crystal growth. Ideal for long continuous production cycles, the Oslo Crystallizer is engineered for efficiency, reliability, and durability across diverse industrial applications.

See Product

Agitated Thin Film Dryer (ATFD)

Mazda’s Agitated Thin Film Dryer (ATFD) is a highly efficient system engineered for Zero Liquid Discharge and effluent recycling. Designed to handle high-viscosity, heat-sensitive, and concentrated slurries, the ATFD spreads the feed as a thin film over a heated surface using a rotor with special blades. The thin film ensures rapid evaporation and drying, leaving behind only solids, powders, or flakes. With its robust design, compact footprint, and ability to process challenging streams, Mazda ATFD has become a trusted solution for industries striving toward sustainability, efficiency, and compliance with environmental standards.

See Product

Jet Venturi Scrubber (VENTURI EJECTOR ASSEMBLY)-V03_OPTION 2

Jet Venturi Fume Scrubbers

Mazda’s Jet Venturi Fume Scrubber is a powerful, non-mechanical system engineered to handle high volumes of contaminated gas. Operating on the Venturi principle, it uses a high-velocity liquid spray to entrain and scrub gases in a co-current flow, making it ideal for removing particulates, fumes, and odors. With no moving parts and operation at low velocities, this system minimizes wear and ensures reliable, long-term service. Whether for air pollution control or recovery of valuable byproducts, the Jet Venturi Fume Scrubber is an ideal choice for continuous-duty industrial operations.

See Product

Packed Tower Scrubber

Mazda’s Packed Towers are designed to provide highly efficient countercurrent gas scrubbing for air pollution control and specialized process applications. Gas flows upward through a packed bed while scrubbing liquid flows downward, ensuring thorough contact and absorption. Each tower is engineered to meet exact process needs—optimized for packing type, liquid chemistry, and operating conditions—delivering long-term reliability and cost efficiency. From small-scale applications to large industrial installations, Mazda’s Packed Towers are trusted for their robust construction, consistent performance, and adaptability across industries.

See Product

High Energy Fume Scrubber

Mazda’s High Energy Venturi Scrubbers are advanced air pollution control systems designed to capture fine dust particles, fumes, and gases with unmatched efficiency. Utilizing the energy of a high-velocity gas stream, these scrubbers atomize liquid into ultra-fine droplets that effectively trap sub-micron particles through turbulence and impact. Available in fixed, variable, or manually adjustable throat configurations, they adapt easily to both steady and fluctuating gas flows. Built with durable materials such as fiberglass, steel, stainless steel, Incoloy, or rubber-lined construction, they provide reliable operation even under corrosive and high-temperature conditions.

See Product

For any inquiries or assistance, our team is ready to offer professional support and guidance. Reach out to us, and we will respond promptly to meet your needs.