Chiller Vactor

Chemical-free cooling that outperforms traditional absorption and mechanical systems.
 Advanced yet simple—proven to excel in price, reliability, and performance.

Chiller Vactor

Mazda’s dual-/triple-/quad-ejector-based chillers remove dissolved air for efficient, compact cooling.
 Ideal for chemical, pharmaceutical, food, and paper industries where reliability and footprint matter.

Chiller Vactor

Product Overview

The Chiller Vactor System utilizes multiple steam jet ejectors, integrated chill tanks, and advanced controls to deliver high-performance evaporative cooling. Unlike conventional systems, it features automatic deaeration—removing nearly all dissolved air and gases to significantly reduce corrosion risks. Compact and efficient, this system requires minimal installation space and operates maintenance-free, making it an ideal solution for industries requiring consistent chilled water output with operational simplicity and low lifecycle costs.

Advantages

  • No hazardous refrigerants required
  • Capable of cooling liquids to 0 °C (even freezing, if permitted)
  • Operates efficiently under off-design conditions with higher inlet or ambient temperatures
  • Steam-saving controls that minimize cold water and condenser usage
  • Resistant to corrosive environments
  • Zero moving parts—virtually maintenance-free
  • Handles wide load variations with ease
  • Highly reliable and suitable for outdoor installation
  • Delivers chilled water in the range of 1.67 °C to 2.11 °C

The system employs a series of multi-nozzle steam jet ejectors (typically two to four) arranged in staged configuration. High-pressure steam creates suction to draw water through internal chill tanks. The automatic deaeration process removes gases, and the resulting chilled water is circulated for cooling. Controls optimize steam usage by adjusting for cold water and condenser flow, while its compact, modular design allows for easy installation even in tight spaces.

Chemical Manufacturing

In multi-effect evaporators, capturing and reusing waste steam after the final effect

Pharmaceuticals

Steam recovery in drying and processing stages

Food & Beverage Processing

Energy recycling in evaporation and concentration processes

Pulp & Paper Production

In multi-effect evaporators, capturing and reusing waste steam after the final effect

Any high-volume water cooling applications where reliability, space, and corrosion resistance are key

In multi-effect evaporators, capturing and reusing waste steam after the final effect

Chiller Vactor - FAQs

What is a Chiller Vactor and how does it provide chilled water?

A Chiller Vactor is a steam jet ejector-based cooling system that uses multiple ejectors, chill tanks, automatic deaeration, and controls to produce chilled water. It provides compact and reliable evaporative cooling without conventional mechanical refrigeration.

How do steam jet ejectors create cooling in a Chiller Vactor?

High-pressure steam passes through the steam jet ejectors and creates suction that draws water through the internal chill tanks. This staged ejector arrangement enables evaporative cooling and produces chilled water for circulation through the cooling system.

What is the role of automatic deaeration in a Chiller Vactor?

Automatic deaeration removes dissolved air and gases from the water during operation. This helps reduce corrosion risks and supports more reliable operation of the chilled water system.

How does removing dissolved air help reduce corrosion in chilled water systems?

Dissolved air and gases can contribute to corrosion within cooling systems. The Chiller Vactor's automatic deaeration process removes nearly all dissolved air and gases, helping reduce corrosion-related risks.

How does a Chiller Vactor operate without conventional mechanical refrigeration?

The system uses steam jet ejectors rather than conventional mechanical refrigeration equipment. Steam creates the required suction and cooling effect through staged evaporative cooling, eliminating the need for hazardous refrigerants.

Can a Chiller Vactor operate under varying load and ambient conditions?

Yes. The Chiller Vactor is designed to handle wide load variations and operate efficiently under off-design conditions, including higher inlet or ambient temperatures. Its controls adjust operation to optimize steam, cold-water, and condenser flow.

What are the advantages of using multiple ejectors in a Chiller Vactor system?

Multiple steam jet ejectors can be arranged in a staged configuration to support the cooling process efficiently. Mazda's Chiller Vactor typically uses two to four ejectors, providing flexibility for different cooling requirements.

Can a Chiller Vactor cool liquids to temperatures close to 0 °C?

Yes. Mazda Limited's Chiller Vactor can cool liquids to 0 °C, and freezing can also be achieved where permitted. The chilled-water operating range is approximately 1.67 °C to 2.11 °C.

Which industries can use Chiller Vactor systems?

Chiller Vactor systems are suited to industries where reliable chilled-water output and compact installation are important, including chemical, pharmaceutical, food, and paper industries.

Why is a Chiller Vactor suitable for installations with limited space?

The system has a compact and modular design that requires minimal installation space. Its configuration allows it to be installed even where available plant space is limited, while still providing chilled water for process cooling.

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